troubleshooting the extrusion process

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Troubleshooting the Extrusion Process
Author : Maria del Pilar Noriega E.,Chris Rauwendaal
Publisher : Carl Hanser Verlag GmbH Co KG
Release Date : 2019-10-07
ISBN 10 : 1569907765
Pages : 366 pages
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Troubleshooting extrusion problems is one of the most challenging tasks in extrusion operations, requiring a good understanding of the extrusion process and the material properties, good instrumentation, good analysis tools, and a systematic and logical approach. This book addresses all issues crucial in extrusion troubleshooting. Additionally, it includes industrial case studies, richly illustrated with photographs and photomicrographs, used to provide exemplary approaches to efficient problem analysis and problem solving. The interconnectivity between the different relevant knowledge areas such as materials engineering, processing technology, and product development is emphasized. This revised third edition comprises a very significant update, with a great deal of new content, especially focusing on additional case studies as well as new sections on collection and interpretation of extrusion process data, rotational rheometry, the smartphone, how screw design can affect extruder performance, melt temperature variation, recent research on automatic optimization of extruder barrel temperatures, process signal analysis using Fast Fourier Transform, among other topics.

Troubleshooting the Extrusion Process
Author : Maria del Pilar Noriega E.,Chris Rauwendaal
Publisher : N.A
Release Date : 2019-10-09
ISBN 10 : 9781569907757
Pages : 350 pages
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Troubleshooting extrusion problems is one of the most challenging tasks in extrusion operations, requiring a good understanding of the extrusion process and the material properties, good instrumentation, good analysis tools, and a systematic and logical approach. This book addresses all issues crucial in extrusion troubleshooting. Includes industrial case studies, richly illustrated with photographs and photomicrographs, used to provide exemplary approaches to efficient problem analysis and problem solving. The interconnectivity between the different relevant knowledge areas such as materials engineering, processing technology, and product development is emphasized. The third edition comprises a very significant update, with around 50% more content, especially focusing on additional case studies.

Troubleshooting the Extrusion Process
Author : Chris Rauwendaal,Maria del Pilar Noriega E.
Publisher : Hanser Verlag
Release Date : 2001
ISBN 10 : 9781569903209
Pages : 158 pages
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Troubleshooting extrusion problems is one of the most challenging tasks for everyone involved in extrusion operations. It requires a good understanding of the extrusion process, knowledge of the material properties, good instrumentation, good analysis tools, and a systematic and logical approach.

Update on Troubleshooting the PVC Extrusion Process
Author : Natamai Subramanian
Publisher : Smithers Rapra
Release Date : 2011-06-15
ISBN 10 : 184735551X
Pages : 164 pages
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This comprehensive book on troubleshooting PVC extrusion contains information on a wide range of topics with the emphasis on compounding, additives and also giving the knowledge about the combination of woody materials with PVC to wood polymer composites (WPC) is gaining more and more attraction in USA and Europe and a wide range of commercial products are already available on the market, but the troubleshooting areas are not covered well.

Extrusion Problems Solved
Author : M N Riaz,G J Rokey
Publisher : Elsevier
Release Date : 2011-11-09
ISBN 10 : 085709520X
Pages : 184 pages
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Extrusion is widely used for the preparation of a variety of foodstuffs including breakfast cereals, snack food and pasta, as well as pet food and animal and aquaculture feed. Extrusion problems solved provides responses to more than 300 frequently asked questions about the process of food extrusion and the techniques and equipment involved, in a practical question-and-answer format. The book is divided into twelve chapters for ease of reference: the opening chapters concentrate on introductory queries and on different components of an extruder system, followed by two chapters that help the reader select the correct type of extruder for a product. Chapters five and six discuss the impact of factors such as protein content and particle size on the extrusion process, while the use of pre-conditioners is discussed in chapter seven. The latter part of the book discusses specific types of extruder and die and knife assemblies, followed by a chapter on issues relating to drying extruded food products. The final chapter offers practical guidelines and rules of thumb for the most common issues relating to food and feed extrusion. Written by two leading experts in the field, Extrusion problems solved is an essential reference source and troubleshooting guide for professionals working in food, pet food and feed extrusion. It will also be a valuable training resource for students of extrusion. Offers practical guidelines and rules of thumb for the most common food and feed extrusion problems Chapters concentrate on introductory queries, types of extruder and components of extruder systems, knife assemblies, the use of pre-conditioners and issues in drying extruded food products Provides responses to more than 300 frequently asked questions about the processes, equipment and techniques of food extrusion in a practical question-and-answer format

Extrusion
Author : Harold F. Giles Jr,John R. Wagner, Jr.,Eldridge M. Mount
Publisher : William Andrew
Release Date : 2013-09-21
ISBN 10 : 1437734820
Pages : 636 pages
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The second edition of Extrusion is designed to aid operators, engineers, and managers in extrusion processing in quickly answering practical day-to-day questions. The first part of the book provides the fundamental principles, for operators and engineers, of polymeric materials extrusion processing in single and twin screw extruders. The next section covers advanced topics including troubleshooting, auxiliary equipment, and coextrusion for operators, engineers, and managers. The final part provides applications case studies in key areas for engineers such as compounding, blown film, extrusion blow molding, coating, foam, and reprocessing. This practical guide to extrusion brings together both equipment and materials processing aspects. It covers basic and advanced topics, for reference and training, in thermoplastics processing in the extruder. Detailed reference data are provided on such important operating conditions as temperatures, start-up procedures, shear rates, pressure drops, and safety. A practical guide to the selection, design and optimization of extrusion processes and equipment Designed to improve production efficiency and product quality Focuses on practical fault analysis and troubleshooting techniques

Analyzing and Troubleshooting Single-Screw Extruders
Author : Gregory A. Campbell,Mark A. Spalding
Publisher : N.A
Release Date : 2021-01-05
ISBN 10 : 9781569907849
Pages : 864 pages
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Prior extrusion books are based on barrel rotation physics--this is the first book that focuses on the actual physics of the process--screw rotation physics. In the first nine chapters, theories and math models are developed. Then, these models are used to solve actual commercial problems in the remainder of the book. Realistic case studies are presented that are unique in that they describe the problem as viewed by a typical plant engineer and provide the actual dimensions of the screws. Overall, there is not a book on the market with this level of detail and disclosure. The new knowledge in this book will be highly useful for production engineers, technical service engineers working with customers, consultants specializing in troubleshooting and process design, and process researchers and designers that are responsible for processes that running at maximum rates and maximum profitability. The second edition is brought up to date with a significant amount of new content, as well as minor improvements and correction of errors throughout.The new content includes transfer lines, percolation theory, fillers, and several more case studies.

Handbook of Troubleshooting Plastics Processes
Author : John R. Wagner, Jr.
Publisher : John Wiley & Sons
Release Date : 2012-09-19
ISBN 10 : 1118511204
Pages : 504 pages
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This handbook provides a framework for understanding how tocharacterize plastic manufacturing processes for use introubleshooting problems. The 21 chapters are authored bywell-known and experienced engineers who have specialized knowledgeabout the processes covered in this practical guide. From the Preface: “In every chapter, the process is described and the mostcommon problems are discussed along with the root causes andpotential technical solutions. Numerous case studies are providedthat illustrate the troubleshooting process. Mark A. Spalding,The Dow Chemical Company

Understanding Extrusion
Author : Chris Rauwendaal
Publisher : N.A
Release Date : 2018-12-10
ISBN 10 : 9781569906989
Pages : 251 pages
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"The book provides a practical understanding of basic information on extrusion in a way useful to readers without an engineering degree as well as to those new to the field. It is primarily written for extruder operators, supervisors, technical service personnel, and process engineers. Designed for on-the-job use, it guides the reader step by step through material issues, machinery, processing, and troubleshooting. This revised and extended third edition now also covers interpretation of extrusion process data, analysis of shrink void formation, dimensional variation by melt temperature fluctuations, efficient extrusion, grooved barrel extruder technology, and more. Contents: Extrusion Machinery Instrumentation and Control Complete Extrusion Lines Plastics and Their Properties Important in Extrusion How an Extruder Works How to Run an Extruder How to Troubleshoot Extrusion Problems New Developments in Extrusion and Methods to Increase Efficiency"--

Polymer Extrusion
Author : Chris Rauwendaal
Publisher : Carl Hanser Verlag GmbH Co KG
Release Date : 2014-01-16
ISBN 10 : 1569905169
Pages : 950 pages
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Initially published "to bridge the gap between theory and practice in extrusion," this 5th edition of Polymer Extrusion continues to serve the practicing polymer engineer and chemist, providing the theoretical and the practical tools for successful extrusion operations. In its revised and expanded form, it also incorporates the many new developments in extrusion theory and machinery over the last years. Contents · Different Types of Extruders · Extruder Hardware · Instrumentation and Control · Fundamental Principles · Important Polymer Properties · Functional Process Analysis · Extruder Screw Design · Die Design · Twin Screw Extruders · Troubleshooting Extruders · Modeling and Simulation of the Extrusion Process

Advances in Food Extrusion Technology
Author : Medeni Maskan,Aylin Altan
Publisher : CRC Press
Release Date : 2016-04-19
ISBN 10 : 1439815216
Pages : 412 pages
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A fresh view of the state-of-the-art, Advances in Food Extrusion Technology focuses on extruder selection, extrudate development, quality parameters, and troubleshooting in the 21st century extrusion process. In particular, the book:Introduces the history, nomenclature, and working principles of extrusion technologyPresents an overview of various t

Basics of Troubleshooting in Plastics Processing
Author : Muralisrinivasan Natamai Subramanian
Publisher : John Wiley & Sons
Release Date : 2011-04-20
ISBN 10 : 9781118071717
Pages : 240 pages
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The Basics of Troubleshooting in Plastics Processing is a condensed practical guide that gives the reader a broad introduction to properties of thermoplastics plastics, additives, the major processes (extrusion, injection molding, rotational molding, blow molding, and thermoforming), as well as troubleshooting. The main goal is to provide the plastics processor with an improved understanding of the basics by explaining the science behind the technology. Machine details are minimized as the emphasis is on processing problems and the defects in an effort to focus on basic root causes to problems and how to solve them. The book’s framework is troubleshooting in plastics processing because of the importance it has to the eventual production of high quality end products. Each chapter contains both practical and detailed technical information. This basic guide provides state-of-the-art information on: Processing problems and defects during manufacturing Plastics materials, their properties and characterization The plastics processing techniques Plastics additives Troubleshooting of the 5 main plastics processes References for further reading

Extrusion
Author : Harold F. Giles Jr,Eldridge M. Mount III,John R. Wagner, Jr.
Publisher : William Andrew
Release Date : 2004-12-31
ISBN 10 : 0815517114
Pages : 560 pages
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Why is it important to get to equilibrium and how long does it take? Are there problems running polypropylene profiles on a single screw extruder? Does the job involve compounding color concentrates on a corotating twin screw extruder? This unique reference work is designed to aid operators, engineers, and managers in quickly answering such practical day-to-day questions in extrusion processing. This comprehensive volume is divided into 7 Parts. It contains detailed reference data on such important operating conditions as temperatures, start-up procedures, shear rates, pressure drops, and safety. This reference is a practical guide to extrusion bringing together both the equipment and materials processing aspects. It provides basic and advanced topics about the thermoplastics processing in the extruder, for reference and training. Parts 1 û 3, emphasize the fundamentals, for operators and engineers, of polymeric materials extrusion processing in single and twin screw extruders. Parts 4 û 7 treat advanced topics including troubleshooting, auxiliary equipment, and coextrusion for operators, engineers, and managers. Extensive applications in Part 7 cover such contemporary areas as compounding, blown film, extrusion blow molding, coating, foam, and reprocessing. Each chapter includes review topics.

Diagnostics of Extrusion Processes
Author : Natti S. Rao
Publisher : Hanser Pub Incorporated
Release Date : 2014
ISBN 10 : 9781569905685
Pages : 128 pages
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The widespread use of large scale units for manufacturing blown film, blow-molded articles, flat film, and extruded pipes necessitates troubleshooting on site. This book provides practical computational tools which can be applied easily on the shop floor to obtain quick solutions in these and many other areas of polymer extrusion.

The SPE Guide on Extrusion Technology and Troubleshooting
Author : John Vlachopoulos,Society of Plastics Engineers,John R. Wagner
Publisher : Society of Plastic Engineers
Release Date : 2001
ISBN 10 : 9780972215923
Pages : 4444 pages
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Plastics Processing Data Handbook
Author : D.V. Rosato
Publisher : Springer Science & Business Media
Release Date : 2012-12-06
ISBN 10 : 9401096589
Pages : 392 pages
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This comprehensive book provides guidelines for maximizing plastics proc essing efficiency in the manufacture of all types of products, using all types of plastics. A practical approach is employed to present fundamental, yet comprehensive, coverage of processing concepts. The information and data presented by the many tables and figures interrelate the different variables that affect injection molding, extrusion, blow molding, thermoforming, compression molding, reinforced plastics molding, rotational molding, re action injection molding, coining, casting, and other processes. The text presents a great number of problems pertaining to different phases of processing. Solutions are provided that will meet product per formance requirements at the lowest cost. Many of the processing variables and their behaviors in the different processes are the same, as they all in volve basic conditions of temperature, time, and pressure. The book begins with information applicable to all processes, on topics such as melt soft ening flow and controls; all processes fit into an overall scheme that re quires the interaction and proper control of systems. Individual processes are reviewed to show the effects of changing different variables to meet the goal of zero defects. The content is arranged to provide a natural progres sion from simple to complex situations, which range from control of a sin gle manual machine to simulation of sophisticated computerized processes that interface with many different processing functions.

Polyethylene Film Extrusion
Author : B. H. Gregory
Publisher : Trafford Publishing
Release Date : 2009-11
ISBN 10 : 1426918100
Pages : 226 pages
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A revised version of this book is now available. The polyethylene industry has been in the midst of major restructuring and rationalization. This has lead to joint ventures and alliances to combine technologies and exploit opportunities to maximize improvements in process productivity, catalyst innovations, and enhancements in extrusion technology and converting. This comprehensive study of the polyethylene film extrusion process describes this technology in detail. In depth descriptions of the manufacturing processes for polyethylene homopolymers and copolymers, including metallocenes, are reviewed. All aspects of machine design with particular emphasis on screws and dies including coextrusion are discussed comprehensively. With computer modeling, the interactions between equipment and polymer are quantified. All aspects of equipment design and polymer features that control melt fracture, interfacial instabilities, gauge control, output and temperature, and cooling of blown and cast film processes are presented quantitatively. This methodology will highlight solutions in troubleshooting for optimum design and operation and the best available polymer and formulation choices. All polyethylene film applications in packaging, agriculture, lamination, and construction, consumer, industrial, and health care are reviewed and discussed in depth.

Blown Film Extrusion
Author : Kirk Cantor
Publisher : Carl Hanser Verlag GmbH Co KG
Release Date : 2019-01-14
ISBN 10 : 156990765X
Pages : 194 pages
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From hardware and materials through processing and properties, a broad coverage of blown film extrusion is presented. A primary objective of this book is to ensure a useful balance of theory and practice. The reader will find the answers to why they encounter certain effects in the blown film process so that they are better able to troubleshoot and improve their operations. At the same time, current practices and equipment are emphasized to keep readers up-to-date with the most productive and efficient technology. The companion computer-based learning tool, The Blown Film Extrusion Simulator, is provided to enhance the reader’s understanding. This software was developed specifically to teach blown film extrusion equipment operation and processing principles, and is available for download. Throughout this book, exercises using the simulator are described to complement the methods and principles explained. New in this third edition is a chapter on polymer rheology, with an overview of the rheology of polymer melts and its effect on extruding blown film. Additionally, improvements and corrections have been made throughout the book. Contents: ? Materials for Blown Film ? Polymer Rheology ? Extrusion Overview ? Hardware for Blown Film ? Processing ? Coextrusion ? Film Properties ? Troubleshooting

Basics of Troubleshooting in Plastics Processing
Author : Muralisrinivasan Natamai Subramanian
Publisher : John Wiley & Sons
Release Date : 2011-04-20
ISBN 10 : 9781118071717
Pages : 240 pages
GET BOOK!

The Basics of Troubleshooting in Plastics Processing is a condensed practical guide that gives the reader a broad introduction to properties of thermoplastics plastics, additives, the major processes (extrusion, injection molding, rotational molding, blow molding, and thermoforming), as well as troubleshooting. The main goal is to provide the plastics processor with an improved understanding of the basics by explaining the science behind the technology. Machine details are minimized as the emphasis is on processing problems and the defects in an effort to focus on basic root causes to problems and how to solve them. The book’s framework is troubleshooting in plastics processing because of the importance it has to the eventual production of high quality end products. Each chapter contains both practical and detailed technical information. This basic guide provides state-of-the-art information on: Processing problems and defects during manufacturing Plastics materials, their properties and characterization The plastics processing techniques Plastics additives Troubleshooting of the 5 main plastics processes References for further reading

Extrusion of Aluminium Alloys
Author : T. Sheppard
Publisher : Springer Science & Business Media
Release Date : 2013-03-09
ISBN 10 : 1475730012
Pages : 420 pages
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In recent years the importance of extruded alloys has increased due to the decline in copper extrusion, increased use in structural applications, environmental impact and reduced energy consumption. There have also been huge technical advances. This text provides comprehensive coverage of the metallurgical, mathematical and practical features of the process.