science technology and applications of metals in additive manufacturing

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Science, Technology and Applications of Metals in Additive Manufacturing
Author : Bhaskar Dutta,Sudarsanam Babu,Bradley H. Jared
Publisher : Elsevier
Release Date : 2019-08-15
ISBN 10 : 0128166436
Pages : 354 pages

Science, Technology and Applications of Metal Additive Manufacturing provides a holistic picture of metal Additive Manufacturing (AM) that encompasses the science, technology and applications for the use of metal AM. Users will find design aspects, various metal AM technologies commercially available, a focus on merits and demerits, implications for qualification and certification, applications, cost modeling of AM, and future directions. This book serves as an educational guide, providing a holistic picture of metal AM that encompasses science, technology and applications for the real-life use of metal AM. Includes an overall understanding of metal additive manufacturing, Including steps involved (process flow) Discusses available commercial metal AM technologies and their relative strengths and weaknesses Reviews the process of qualification of AM parts, various applications, cost modeling, and the future directions of metal AM

Additive Manufacturing of Metals
Author : John O. Milewski
Publisher : Springer
Release Date : 2017-06-28
ISBN 10 : 3319582054
Pages : 343 pages

This engaging volume presents the exciting new technology of additive manufacturing (AM) of metal objects for a broad audience of academic and industry researchers, manufacturing professionals, undergraduate and graduate students, hobbyists, and artists. Innovative applications ranging from rocket nozzles to custom jewelry to medical implants illustrate a new world of freedom in design and fabrication, creating objects otherwise not possible by conventional means. The author describes the various methods and advanced metals used to create high value components, enabling readers to choose which process is best for them. Of particular interest is how harnessing the power of lasers, electron beams, and electric arcs, as directed by advanced computer models, robots, and 3D printing systems, can create otherwise unattainable objects. A timeline depicting the evolution of metalworking, accelerated by the computer and information age, ties AM metal technology to the rapid evolution of global technology trends. Charts, diagrams, and illustrations complement the text to describe the diverse set of technologies brought together in the AM processing of metal. Extensive listing of terms, definitions, and acronyms provides the reader with a quick reference guide to the language of AM metal processing. The book directs the reader to a wealth of internet sites providing further reading and resources, such as vendors and service providers, to jump start those interested in taking the first steps to establishing AM metal capability on whatever scale. The appendix provides hands-on example exercises for those ready to engage in experiential self-directed learning.

Additive Manufacturing Applications for Metals and Composites
Author : Balasubramanian, K.R.,Senthilkumar, V.
Publisher : IGI Global
Release Date : 2020-06-19
ISBN 10 : 1799840557
Pages : 348 pages

Additive manufacturing (AM) of metals and composites using laser energy, direct energy deposition, electron beam methods, and wire arc melting have recently gained importance due to their advantages in fabricating the complex structure. Today, it has become possible to reliably manufacture dense parts with certain AM processes for many materials, including steels, aluminum and titanium alloys, superalloys, metal-based composites, and ceramic matrix composites. In the near future, the AM material variety will most likely grow further, with high-performance materials such as intermetallic compounds and high entropy alloys already under investigation. Additive Manufacturing Applications for Metals and Composites is a pivotal reference source that provides vital research on advancing methods and technological developments within additive manufacturing practices. Special attention is paid to the material design of additive manufacturing of parts, the choice of feedstock materials, the metallurgical behavior and synthesis principle during the manufacturing process, and the resulted microstructures and properties, as well as the relationship between these factors. While highlighting topics such as numerical modeling, intermetallic compounds, and statistical techniques, this publication is ideally designed for students, engineers, researchers, manufacturers, technologists, academicians, practitioners, scholars, and educators.

Additive Manufacturing of Metals: The Technology, Materials, Design and Production
Author : Li Yang,Keng Hsu,Brian Baughman,Donald Godfrey,Francisco Medina,Mamballykalathil Menon,Soeren Wiener
Publisher : Springer
Release Date : 2017-05-11
ISBN 10 : 3319551280
Pages : 168 pages

This book offers a unique guide to the three-dimensional (3D) printing of metals. It covers various aspects of additive, subtractive, and joining processes used to form three-dimensional parts with applications ranging from prototyping to production. Examining a variety of manufacturing technologies and their ability to produce both prototypes and functional production-quality parts, the individual chapters address metal components and discuss some of the important research challenges associated with the use of these technologies. As well as exploring the latest technologies currently under development, the book features unique sections on electron beam melting technology, material lifting, and the importance this science has in the engineering context. Presenting unique real-life case studies from industry, this book is also the first to offer the perspective of engineers who work in the field of aerospace and transportation systems, and who design components and manufacturing networks. Written by the leading experts in this field at universities and in industry, it provides a comprehensive textbook for students and an invaluable guide for practitioners

Titanium Powder Metallurgy
Author : Ma Qian,Francis H. Froes
Publisher : Butterworth-Heinemann
Release Date : 2015-02-10
ISBN 10 : 0128009101
Pages : 648 pages

Titanium Powder Metallurgy contains the most comprehensive and authoritative information for, and understanding of, all key issues of titanium powder metallurgy (Ti PM). It summarizes the past, reviews the present and discusses the future of the science and technology of Ti PM while providing the world titanium community with a unique and comprehensive book covering all important aspects of titanium powder metallurgy, including powder production, powder processing, green shape formation, consolidation, property evaluation, current industrial applications and future developments. It documents the fundamental understanding and technological developments achieved since 1937 and demonstrates why powder metallurgy now offers a cost-effective approach to the near net or net shape fabrication of titanium, titanium alloys and titanium metal matrix composites for a wide variety of industrial applications. Provides a comprehensive and in-depth treatment of the science, technology and industrial practice of titanium powder metallurgy Each chapter is delivered by the most knowledgeable expert on the topic, half from industry and half from academia, including several pioneers in the field, representing our current knowledge base of Ti PM. Includes a critical review of the current key fundamental and technical issues of Ti PM. Fills a critical knowledge gap in powder metal science and engineering and in the manufacture of titanium metal and alloys

Laser Additive Manufacturing
Author : Milan Brandt
Publisher : Woodhead Publishing
Release Date : 2016-09-01
ISBN 10 : 0081004346
Pages : 498 pages

Laser Additive Manufacturing: Materials, Design, Technologies, and Applications provides the latest information on this highly efficient method of layer-based manufacturing using metals, plastics, or composite materials. The technology is particularly suitable for the production of complex components with high precision for a range of industries, including aerospace, automotive, and medical engineering. This book provides a comprehensive review of the technology and its range of applications. Part One looks at materials suitable for laser AM processes, with Part Two discussing design strategies for AM. Parts Three and Four review the most widely-used AM technique, powder bed fusion (PBF) and discuss other AM techniques, such as directed energy deposition, sheet lamination, jetting techniques, extrusion techniques, and vat photopolymerization. The final section explores the range of applications of laser AM. Provides a comprehensive one-volume overview of advances in laser additive manufacturing Presents detailed coverage of the latest techniques used for laser additive manufacturing Reviews both established and emerging areas of application

Additive Manufacturing
Author : T.S. Srivatsan,T.S. Sudarshan
Publisher : CRC Press
Release Date : 2015-09-25
ISBN 10 : 1498714781
Pages : 444 pages

Get Ready for the Future of Additive Manufacturing Additive Manufacturing: Innovations, Advances, and Applications explores the emerging field of additive manufacturing (AM)—the use of 3D printing to make prototype parts on demand. Often referred to as the third industrial revolution, AM offers many advantages over traditional manufacturing. This process enables users to quickly build three-dimensional objects from the bottom-up, adding material one cross-sectional layer at a time directly from a computer model. This book provides a clear overview of specific technologies related to AM. It covers existing and emerging techniques in AM in use for a wide spectrum of manufacturing applications, and highlights the advantages of each technique with specific references to technological applications. Introduces Valuable Processes for Making Prototype Parts among Manufacturers of Many Types The book outlines many of the processes developed using various materials ranging from metals to plastics, and composites to human tissue. It presents recent innovations and potential viable applications that include: near-net shape capabilities, superior design, geometric flexibility, innovations in fabrication using multiple materials, and reduced tooling and fixturing. It also introduces several illustrations and case studies that focus on the present and far-reaching applications, developments, and future prospects of AM technologies. Written by renowned experts in their fields, this book: Covers the reactive inkjet printing of nylon materials relevant to AM Discusses the AM of metals using the techniques of free space deposition and selective laser melting Provides a comparison between AM materials and human tissues Addresses the use of AM for medical devices and drug and cell delivery Focuses on the relevance of AM to rare earth magnets and more Additive Manufacturing: Innovations, Advances, and Applications emphasizes the use of AM commensurate with advances in technical applications, and provides a solid background on the fundamentals and principles of this rapidly developing field.

Additive Manufacturing: Materials, Processes, Quantifications and Applications
Author : Jing Zhang,Yeon-Gil Jung
Publisher : Butterworth-Heinemann
Release Date : 2018-05-17
ISBN 10 : 0128123273
Pages : 362 pages

Additive Manufacturing: Materials, Processes, Quantifications and Applications is designed to explain the engineering aspects and physical principles of available AM technologies and their most relevant applications. It begins with a review of the recent developments in this technology and then progresses to a discussion of the criteria needed to successfully select an AM technology for the embodiment of a particular design, discussing material compatibility, interfaces issues and strength requirements. The book concludes with a review of the applications in various industries, including bio, energy, aerospace and electronics. This book will be a must read for those interested in a practical, comprehensive introduction to additive manufacturing, an area with tremendous potential for producing high-value, complex, individually customized parts. As 3D printing technology advances, both in hardware and software, together with reduced materials cost and complexity of creating 3D printed items, these applications are quickly expanding into the mass market. Includes a discussion of the historical development and physical principles of current AM technologies Exposes readers to the engineering principles for evaluating and quantifying AM technologies Explores the uses of Additive Manufacturing in various industries, most notably aerospace, medical, energy and electronics

Additive Manufacturing of Titanium Alloys
Author : Bhaskar Dutta,Francis Froes
Publisher : Butterworth-Heinemann
Release Date : 2016-06-17
ISBN 10 : 0128047836
Pages : 94 pages

Additive Manufacturing of Titanium Alloys: State of the Art, Challenges and Opportunities provides alternative methods to the conventional approach for the fabrication of the majority of titanium components produced via the cast and wrought technique, a process which involves a considerable amount of expensive machining. In contrast, the Additive Manufacturing (AM) approach allows very close to final part configuration to be directly fabricated minimizing machining cost, while achieving mechanical properties at least at cast and wrought levels. In addition, the book offers the benefit of significant savings through better material utilization for parts with high buy-to-fly ratios (ratio of initial stock mass to final part mass before and after manufacturing). As titanium additive manufacturing has attracted considerable attention from both academicians and technologists, and has already led to many applications in aerospace and terrestrial systems, as well as in the medical industry, this book explores the unique shape making capabilities and attractive mechanical properties which make titanium an ideal material for the additive manufacturing industry. Includes coverage of the fundamentals of microstructural evolution in titanium alloys Introduces readers to the various Additive Manufacturing Technologies, such as Powder Bed Fusion (PBF) and Directed Energy Deposition (DED) Looks at the future of Titanium Additive Manufacturing Provides a complete review of the science, technology, and applications of Titanium Additive Manufacturing (AM)

Additive Manufacturing for the Aerospace Industry
Author : Francis H. Froes,Rodney Boyer
Publisher : Elsevier
Release Date : 2019-02-15
ISBN 10 : 0128140631
Pages : 482 pages

Additive Manufacturing for the Aerospace Industry explores the design, processing, metallurgy and applications of additive manufacturing (AM) within the aerospace industry. The book's editors have assembled an international team of experts who discuss recent developments and the future prospects of additive manufacturing. The work includes a review of the advantages of AM over conventionally subtractive fabrication, including cost considerations. Microstructures and mechanical properties are also presented, along with examples of components fabricated by AM. Readers will find information on a broad range of materials and processes used in additive manufacturing. It is ideal reading for those in academia, government labs, component fabricators, and research institutes, but will also appeal to all sectors of the aerospace industry. Provides information on a broad range of materials and processes used in additive manufacturing Presents recent developments in the design and applications of additive manufacturing specific to the aerospace industry Covers a wide array of materials for use in the additive manufacturing of aerospace parts Discusses current standards in the area of aerospace AM parts

Materials for Additive Manufacturing
Author : Yusheng Shi,Chunze Yan,Yan Zhou,Jiamin Wu,Yan Wang,Shengfu Yu,Chen Ying
Publisher : Academic Press
Release Date : 2021-02-27
ISBN 10 : 0128193026
Pages : 774 pages

Materials for Additive Manufacturing covers the materials utilized in the additive manufacturing field, including polymers, metals, alloys and ceramic materials. A conceptual overview of the preparation and characterization of the materials and their processing is given, beginning with theoretical aspects that help readers better understand fundamental concepts. Emerging applications in medicine, aerospace, automotive, artwork and rapid manufacturing are also discussed. This book provides a comprehensive overview of materials, along with rapid prototyping technologies. Discusses the preparation and characterization of materials used for additive manufacturing Provides descriptions of microstructures and properties of the parts produced by additive manufacturing Includes recent industrial applications of materials processed in additive manufacturing

Light Metal Alloys Applications
Author : Waldemar Alfredo Monteiro
Publisher : BoD – Books on Demand
Release Date : 2014-06-11
ISBN 10 : 953511588X
Pages : 252 pages

Lightweight alloys have become of great importance in engineering for construction of transportation equipment. At present, the metals that serve as the base of the principal light alloys are aluminum and magnesium. One of the most important lightweight alloys are the aluminum alloys in use for several applications (structural components wrought aluminum alloys, parts and plates). However, some casting parts that have low cost of production play important role in aircraft parts. Magnesium and its alloys are among the lightest of all metals and the sixth most abundant metal on earth. Magnesium is ductile and the most machinable of all metals. Many of these light weight alloys have appropriately high strength to warrant their use for structural purposes, and as a result of their use, the total weight of transportation equipment has been considerably decreased.